Why Make a Bootable USB Installer. A bootable installer for OS X El Capitan is a good idea, even if your plan is to perform an upgrade install. Having your own copy of El Capitan on a separate device ensures that you'll always be able to install or reinstall the OS X.
The first thing you need to check is the file system of your USB disk, whether it is FAT32, to be precise. Default file system format for my Transcend flash device is FAT32, which lacks support for files larger than 4 GB. To be sure what file system you have, right click on your USB flash disk (or hard disk) and select Properties.
Remember, even if you convert the DMG to ISO, it's still Mac-compatible only, so you can't use it to install the program on a Windows system. However, it's helpful when your own system is a Windows PC and you want to burn the DMG file to a USB drive. In this case, you will need to convert it back to the DMG format for the installation.

Cannot transfer files larger than 4GB to FAT32 USB flash drive or SD card because the file is too large for the destination file system? To be able to transfer, copy or move files bigger than 4GB, you must learn the four ways of how to change FAT32 to the other supported files system, which is either exFAT or NTFS, with or without formatting.

First, plug in your USB drive to the USB port on your computer or laptop. Then, backup all files from USB to your computer storage. Switching from FAT32 to NTFS will erase data inside the flash drive. Make sure you have back up the files before proceeding. Go to My Computer or Libraries. Right-click on USB Drive you want. Locate the DMG file on your computer and drag it onto the flash drive's icon in File Explorer. When the transfer is complete, remove the flash drive from the USB port. 7 Using Another Mac 8.

How to Transfer Files Larger Than 4GB to FAT32:

Method 1. Reformat in File Explorer
Method 2. Reformat in Disk Management
Method 3. Change File System in Command Prompt
Method 4. Convert File System in EaseUS Partition Master

Why Can't Copy, Move or Transfer File Over 4GB to FAT32

'Recently I encountered a strange problem. I plugged my new 32 GB USB flash drive into my computer, trying to transfer some files. Files like MP3s and documents were all transferred quickly except some larger DVD ISO files and video files. I got the error 'The file is too large for the destination file system'. Then the transfer failed. The biggest file is about 5GB and the file system of my USB is FAT32. Does anyone know how to copy large files over 4GB to a USB flash drive?'

To figure out the reason why some large files transfer between the USB drive and computer failed, it's necessary to know the FAT32 file system as well as the FAT32 file size limit in Windows 10/8/7.

What's FAT32?

File systems are ways of organizing storage on devices such as hard drives, SSDs, USB sticks, microSD cards, and so on. For FAT32, it is one of the most popular file systems ever used on smartphones, tablets, digital cameras, game consoles, surveillance cameras, and so on. Moreover, it's also cross-compatible with almost all operating systems from Windows to macOS and Linux.

How to Transfer Files Larger than 4GB to FAT32 with or Without Formatting

You must try to break the FAT32 file size limit to be able to save some extremely large files. The only solution is to change the file system to the other Windows-compatible file systems, usually NTFS. The conversion is easy, and there are four methods in total.

* The way of formatting a disk in Windows Explorer and Windows Disk Management will erase data completely, you must back up all important files in advance. If you are reluctant to make backups, pick the other two methods of using commands and third-party EaseUS partition manager software, which are not about formatting but a simple conversion with no data loss.

Method 1. Reformat FAT32 in Windows File Explorer

Disk formatting allows you to make changes to the file system on a device. So when you want to change the file system from FAT32 to NTFS to be able to transfer a more than 4GB file on a USB flash drive or a memory card, Windows File Explorer in Windows 10/8/7 is a convenient option because it's built-in the operating system and you don't have to download it.

Note: Back up data before formatting FAT32 to NTFS

Step 1. Press Windows + E keys to bring up the Windows Explorer.

Step 2. Right-click on the connected USB drive or SD card and choose Format.

Step 3. From the File system drop-down list, choose NTFS, and click Start.

Method 2. Reformat FAT32 in Windows Disk Management

Windows Disk management is the other default Windows disk formatting program that enables you to format a FAT32 USB drive or SD card to NTFS. You can not only use the Disk Management to solve the problem of being unable to copy files bigger than 4GB to FAT32 but also format a RAW drive to a recognized file system by Windows.

Note: Back up data before formatting FAT32 to NTFS

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Step 1. Navigate to This PC/My Computer > Manage > Disk Management.

Step 2. Right-click on the connected USB drive or SD card and choose Format.

Step 3. Choose NTFS as the target file system and click OK.

Can't Copy Dmg File To Usb

Method 3. Change FAT32 to NTFS in Windows Command Prompt Without Formatting

Though it's not going to format the drive and cause data loss, the Windows command prompt way of fixing the file too large for USB problem is kind of tricky and not so recommended to computer novices. If you're not familiar with the basic command lines, or perhaps you cannot run the cmd with the administrator privilege, turn to the third-party easy solution.

Step 1. Press Windows + R keys to bring up the Run box, type cmd and hit Enter.

Step 2. On the Windows Command Prompt windows, type the command convert [drive letter]: /fs: [file system] and hit Enter.

For Example: convert G: /fs: ntfs.

Cant Copy Dmg To Usb